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How It’s Made: Dunhill Pipes Video

Tin decryption: Cornell & Diehl pays tribute to America’s African American soldiers with Buffalo Soldier, the first in a new series. We’ve applied just the right proportion of Latakia and Perique to a base of naturally sweet Virginias to create a well rounded, all day blend.

In order to participate in this giveaway simply place a comment below and on June 12th I’ll announce the winner. Thanks to everyone for making pipe blogging so fun and for visiting pipe-smokers.net

G.L. Pease is currently on the brink of releasing his latest creation, an answer of sorts to Chelsea Morning which he tentatively named Quiet Nights. It turns out that the name for some reason was not as well received as he had hoped. So here is your chance to weigh in and lend a suggestion to his latest blend. So get the creative juices flowing and head over to G.L. Pease and give him a suggestion for this latest blend. Cheers and happy smoking.

**Update the naming suggestions are currently closed, but its still a fun read to look through all the suggestions.

And those that have been accumulating good pipes for years have likely developed preferences that make finding suitable pipes on the estate market difficult. But between these two times in one’s life as a pipe smoker, there is a time when the need for numbers of good pipes is likely to be greater than one’s ability to pay for them at pipe shop prices, or even at prices charged by those that buy, clean, sanitize, and resell estate pipes.

Making the rounds of actual estate sales, flea markets, and antique shops may allow acquisition of good pipes at very low cost. Dunhills, Lorenzos, GBDs, Petersons, Savinellis, and other good pipes costing $2.00 to $10.00 are neither common nor unknown, and one good haul of a dozen to three dozen pipes for a total cost of under $100.00 can form the core of a good pipe collection.

These good pipes, however, are usually “as was” when their former owner no longer needed them, and old pipe smokers may be notable for use of their pipes but they generally are not noted for cleaning them. Strong measures are often needed.

The instructions following are those I follow when cleaning and sanitizing briars. Some may consider my approach unnecessarily thorough. After all, the heat of burning tobacco will sanitize the bowl, the mouthpiece can be cleaned with alcohol, and the toxic effects of nicotine and other components in tobacco will likely discourage growth of bacteria in the shank. I disagree. I consider hygiene very important, and do not consider alcohol alone sufficient as a cleanser. (Note that in restaurants, tableware and plates must be rinsed at 170 degrees Fahrenheit to kill tuberculosis bacteria, and one usually does not heat a shank or mouthpiece to that temperature.)

I also much prefer a cleaning method that minimizes the taste of tobacco remnant in the pipe, which usually does not match my personal preferences.

Materials Needed

You will need alcohol to dissolve residues and leach out tobacco juices that have soaked into the wood of the bowl and shank. I prefer grain alcohol, but 151-proof rum, any distilled spirits, or isopropyl alcohol or ethanol from the drug store will all work fine. Likewise “sterilizing solution” (grain alcohol sold via medical supplies channels) and “technical alcohol”(sold via industrial supply channels). Before using isopropyl or other alcohols not expressly intended for drinking, smell it. If you would not like that taste in your pipe, you need to find one with a different denaturant, that hasa pleasing or at least a neutral aroma.

You will need chlorine laundry bleach to soak and sanitize the mouthpiece. Chlorox works fine, as do other laundry bleaches.

You will need pipe cleaners, of course. Those that have bristly plastic fibers in them help clean out heavy residues of crud, and you may need both fat (“fluffy”) and skinny regular pipe cleaners. Pipe shops usually have little brushes, that look like tiny bottle brushes, that can be used to clean the interior of shank and mouthpiece.

And you will need salt. Regular table salt is fine. It does not need to be iodized, but it is ok if it is.

You will need paper towels to wipe up alcohol spilled. The alcohol will remove wax from the pipe, and dissolve or leach out stain and pigments applied to give the pipe a pleasing color and appearance, so use care. I know I will always spill some alcohol on a pipe being throughly cleaned, so the first thing I do is wipe the pipe down with a paper towel wet with alcohol. This lightens the color evenly, and after the cleaning and sanitizing is finished I use a Dunhill Pipe Care Cloth to wax and restore the finish to something I find acceptable in appearance.

You may need tools to ream the bowl. The old Kleen Ream adjustable tool does a good job on the walls, but does not do too well with carbon in the bottom of the bowl. It is no longer made, but there is a modern version with a different name (?El Senior?). I have a set of four Pip Net reamers made by a Swiss company that I like, because they do a good job on the bottom of the bowl, but some pipes are too large or two small for them. Coarse sandpaper, wrapped round a wooden dowel or even a finger, can be used for reducing the thickness of the carbon cake in lieu of a tool, and some prefer it despite it being a bit more work to use. It is also cheap. The adjustable reamer, or a set of reamers, will usually cost $30 to $40 new, though you may be able to get one used for a fraction of that price.

Finally, you may want to use buffing and polishing compounds on the mouthpiece, or take the cleaned pipe in to a pipe shop and have them do the buffing and polishing. The cost is usually small. As mentioned, I use a Dunhill Pipe Care Cloth to wax a cleaned pipe, but one can also get a can of Briar Wipe from a pipe shop and use it to make your own “pipe care cloth.”

1. Sanitizing the Bowl

The bowl will be sanitized wherever heated thoroughly by combustion of tobacco. If the previous owner did not smoke to the bottom of the bowl, you will need to deal with this area in the manner described for the shank,below. Otherwise, simply ream the carbon cake in the bowl to the thickness of a dime or less (1 mm or less).

2. Sanitizing the Mouthpiece

Remove the mouthpiece from the pipe. If stuck, try putting it in the refrigerator or a freezer for 15 to 20 minutes and then turning it to free up and remove it.

Remove any metal gadgets or filters. If you expect to sell the pipe later, clean them and put them in storage. Otherwise, discard them. If stuck, you may need to soak the mouthpiece in alcohol to dissolve the crud and allow removal.

Use pipe cleaners wet with alcohol to scrub the interior and exterior of the mouthpiece clean. First soaking the mouthpiece in alcohol makes it easier to get the crud out with the pipe cleaners.

Once clean and dry, use vaseline, cold cream, or any protective coating to cover any logos or lettering on the mouthpiece you wish to keep. Otherwise, the bleach will dissolve them. Apply to a clean dry surface, or the protective coating may detach and allow bleach to go under it and destroy.

Then soak the mouthpiece in chlorine laundry bleach. Check the mouthpiece after a couple of hours, and if the mouthpiece is rapidly dissolving remove it, rinse it, and go on to the next process in cleaning. Otherwise, I would leave the mouthpiece in the bleach overnight, or perhaps for a full 24 hours, before taking it out and rinsing it. Clean one last time with an alcohol-wet pipe cleaner, and if more crud comes out put the mouthpiece back in the bleach for a longer soak.

If a metal gadget breaks off in the mouthpiece, you can soak the mouthpiece in bleach until the metal is dissolved. Use a pipe cleaner a couple of times a day to remove any corroded metal that will flake off, and eventually all will dissolve and corrode away. It may take a week or more, but it works.

After the chlorine bleach soak, the mouthpiece will be very rough. You can leave it as is, rub it with olive oil, or use buffing compounds and polishes to smooth and polish the surface. Or have a pipe shop buff and polish it for you. I used to use a multi-speed Dremel tool with felt buffing wheels, emery, tripoli, white, and plastic buffing compounds, and the Dunhill Pipe Care Cloth for waxing. A Fordham or big buffing wheels work better, faster, and easier, but are much more expensive. If you have the big buffing wheels, Tripoli Green for rough work, Diamond White for a smooth finish, and carnauba wax for the ultimate in gloss works fine, but you will need a little practice to gain skill.

I now have a set of 8-inch buffing wheels. There is a world of difference, but also considerable difference in cost.

3. Leaching and Sanitizing the Shank

While the mouthpiece is soaking or being worked on, sit the pipe up so the lowest part of the bowl opening and the lowest part of the opening in the shank are about level. Fill the bowl and shank with alcohol. Use of an eye dropper makes filling without spilling easy.

Allow the alcohol to sit for hours, topping up every hour or so if the alcohol is evaporating rapidly. Then dump out the alcohol, wipe out the interior of the bowl with a piece of paper towel, and use alcohol-wet pipe cleaners to clean out and scrub the interior of the shank. This is where the bristly pipe cleaners and little brush come in handy.

How long to let the alcohol sit in the bowl is a matter of choice. I recommend at least 4 hours, and often fill the bowl and shank first thing in the morning and (after topping up several times during the day) dump the alcohol and clean the shank that evening. I scrub the interior of the shank until no brown residues remain, and the wood is bare and clean. If there are no brown residues for the pipe cleaners to pick up, but they are turning yellow from tobacco juices leached from the wood, I will sit the pipe up again, refill with alcohol, and leach the bowl and shank with alcohol again.

4. The Professor’s Pipe-Sweetening Treatment

To complete sanitizing the pipe, and finish up leaching residues from the wood, fill the bowl and shank with a slurry of salt and alcohol, sit the pipe up, and leave it until all the alcohol evaporates.

A nice set of instructions is available at http://www.pipes.org, written by Dennis Congos, a “Carolina Briar Friar.” My version of the treatment is as follows:

First fill the shank with salt, and using an eye dropper add alcohol until that salt is saturated. Then fill the bowl perhaps two-thirds full of salt, and add alcohol until that is saturated. Then, finish filling the bowl with salt, sit the pipe up as it had been when filled with alcohol, and add more alcohol until any more alcohol would spill out.

When all alcohol has evaporated (usually 2 to 7 days later, depending on the weather and humidity), dump all the salt out and clean the pipe one last time with alcohol-wet pipe cleaners. If they come out dirty, you may need to do some more cleaning.

Allow the wood to dry. Then reassemble the pipe, with attention to the fit of the mouthpiece in the shank. Usually the fit will be ok. Sometimes it will be too tight, and you will need to coat the tenon of the mouthpiece with beeswax, or scribble pencil lead on it, or use graphite lubricant. If too loose, use beeswax to coat the tenon (when the shank becomes warm from the smoke, the beeswax will penetrate into the wood and cause it to swell slightly, tightening up the fit), or put a little water or saliva on the wood inside the mortise to encourage the wood to swell. If terribly loose, you may need to heat the tenon, shove a tapered metal cylinder into it to expand it(a nail set works ok, and sets of tapered cylinders can be had for about $10 that are made specifically for this purpose), and coolthe tenon under running water. Check for fit. If too tight, heat and allow to cool, which will cause the rubber to shrink back toward original shape and size. If still too loose, repeat the expansion process.

If your cleaning has removed all, or almost all, of the carbon cake in the bottom of the bowl, or if there was none to start with, you will need to break in the pipe as if it were new. Otherwise, simply load up the pipe, light up, and enjoy.

A great guide written by Jim Beard over at the classic pipe smoker forum pipes.org

Now that you know how to clean and restore some estate pipes make sure to head over to my estate pipe links to try and find a deal on one to restore. Thanks everyone and happy smoking.

From Harold:

I am a young (I find that at 26 I am young to be pursuing pipe smoking) pipe smoking enthusiast who is still learning to understand the finer points of the craft. Currently I am the executive officer of an Army Infantry company stationed in Iraq. After noticing that my Commander and First Sergeant were developing an interest in pipe smoking, I decided to order some blends from Boswell’s so they could experience something more enjoyable than Captain Black. I ordered Mild English, Cherry Smash, Bear blend, Hunter’s Choice and Northwoods. So far, we are all dazzled by Boswell’s blends! As you mentioned with Berry Cobler, the Cherry Smash actually TASTES of cherries, which I’ve never experienced before. It’s very subtle, however, and amazingly smooth. Prior to the Cherry Smash we smoked a great deal of the Mild English, which was very good as well. As you can imagine, the transition from a purely smoking-oriented tobacco to an aromatic cherry blend was really something. The difference in character was astounding. We’re slowly rotating through them all, so when we have finished the Cherry Smash we’re moving on to the Bear Blend. I must admit, however, that I look forward to Hunter’s Choice more than the rest. You’ve got to smell the stuff to believe it… it’s going to make for a great smoke in my churchwarden!

My work in progress cellar (by no means finished yet): http://tobaccocellar.org